QUOTE (Moravia @ Oct 18 2008, 12:22 AM)

soloworx,
Just out of curiosity, does the upper tray sit right on top of the pens on the bottom row or were you able to manage some space between the two and, if so, how?
Also, what is the 5th pen starting from the left in the photo above? It looks quite similar to the Montblanc Greta Garbo but with an orange(?) cap.
I created a space between the two layers by installing a 'ledge' around the inner perimeter of the box and the second layer rests on top of this ledge. This ledge is markedly higher than the fattest pen I have so that the top layer won't rub against it. It is made up of illustration board and is also felt covered for a consistent look. The 5th pen is an MB Garbo look alike (but no MB logos) that I picked up in a flea market. It is a rollerball BTW.
Another way of achieving the same effect is by building a tray for the bottom layer with high sides. The high sides will support the upper tray. The card boards are strong enough because they're about 1.5 mm thick, then covered with felt paper. The slathered Elmer's Glue adds a bit more sturdiness to the whole structure.
Thanks for the interest, Moravia!