Hirsch- unless I'm misunderstanding you, I don't think that's the issue. Ink flows in and out of the feed quite easily. When the pen was dry, and when there was no liquid beneath the piston, the piston moved up and down quite smoothly. It also goes smoothly and without resistance and when I've expelled all of the below-piston fluid. The gaseous pop is coming from the knob end of things, and is triggered when I give the knob a bit of a push/pull inward or outward, which I think might be enough for the now compressed air to push the liquid out. Once this compressed air has equilibrium with atmospheric pressure, the piston is back to smooth- until it goes down another centimeter and I have to give it a jiggle again.
Expelling the ink doesn't cause this problem, but if there is fluid in the knob-end of the mechanism making a bit of a seal, it's easier for outside air to push it's way in than for the compressed air to push it's way out. When expelling, ink comes out quite smoothly, in a steady thin stream if you are emptying the pen somewhat quickly.
Not sure If I'm using the right terminology- if I say above piston I mean the space between the piston and nib, below piston is between the piston and the filler knob.
I don't think this pen was stored with ink in it, or if there was, it's been cleaned extremely well. The transparency of the ink view stripes (it's not a word guage) is pretty good- amber/red in color, but far better than your average non-mint Vacumatics. It's easy to discern the ink level without holding it up to a super-bright light.
I'm going to try letting it sit willed with water for the night. I've never seen ink migrate downward while the pen is just sitting- ink seems to be getting on the wrong side of the piston when the filler is being operated.
How much of a pain is it to remove the piston assembly for repair, assuming that it isn't corroded? I mean by myself, so that I could attempt to oil/paraffin the cork before sending it off to someone else.
Cosmetically, the pen is in great condition- very little wear, even where the cap is against the barrel or where you'd post. For a celluloid pen this old there are very few scratches and scuffs, still a good shine. There is a name imprint, still with green chalk/ink filling the imprint, and it's quite sharp- which is to say I don't think the pen has been overpolished to hide scratches. I don't know if this increases or decreases the pen, but it's a rather odd fellow- it's most certainly a Conklin Nozac, but it isn't marked with the company name, any of it's model names, trademarked names like Cushion Point, patent numbers or even a crescent; the nib appears to be original, and is marked "R.H. Macy / Inc / 14K / Warranted". The nib is the exact same size as the appropriate Cushion Point, same breather, slit is the same length, etc. I'm pretty sure this was a pen manufactured by Conklin for Macy's department stores and sold under their own brand. It has two thin cap bands, and the clip is in the Endura push-style, rather than the newer streamlined clips. It's a gray stripe, with the usual greenish tinge. I know Conklin made other house-brand pens for Macy's, but I've not run into them much personally.
I emailed Conrad Kirby last night but have yet to hear anything- I've never seen so many Nozacs on sale in one place before. I'd prefer sending it to someone who has done a few before because of all the doom-and-gloom I've read about the difficulty in repairing Nozacs. Frankly, I'd love if the person I sent it to told me it was a rare version of the Nozac, worth some money, and offering me some faceted oversize Word Gauge with a broad nib as a trade. If only!